The Shearing Department cuts the large sheets of metal into smaller blanks or to finished size.
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Wysong Power Shear Model 1025
Capacity: ¼" x 10'
Rake Angle: 3/8”
Hold Downs: 16
Back Gauge Range: 36”
Strokes per Minute: 55
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The Laser Cutting Department is responsible for cutting the sheet metal, etching and profiling the parts to finished sizes. The laser system is computer driven with high precision according to specifications called for in the engineering design.
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Mazak NTX 48 Champion Laser System
Sheet Size: 49.2" x 98.4"
Rapid Traverse Speed: 944 Inches per Minute
Positioning Accuracy: +/- .0004"
Maximum Sheet Weight: 660 lbs.
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Maximum Thickness Laser Cutting Capabilities:
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Carbon Steel
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0.250" Thick
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Stainless Steel
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0.134" Thick
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Aluminum
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0.090" Thick
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The Punching and Stamping Department punches holes in the sheet metal, stamping countersinks and profiling the parts to finished size.
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TRUMPF Sheetmetal Fabrication Center
TruPunch 1000
Tonnage: 19
Working Range: 50 x 80 Without Repositioning
Positioning Accuracy: +/- 0.004"
Maximum Sheet Thickness: 0.25"
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Our forming department is responsible for forming sheet metal parts into the profiles desired by our customers.
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AccuPress 130 Ton x 14' CNC Press Brake
2' Left Side Horn for Box Forming
Please call for quoted capabilities
AccuPress 6’ Length X 8" Stroke X 60 Ton High Precision CNC Press Brake
+/-0.0002" Ram Positioning and precision CNC powered back gauge
Programmable in, out, up, and down motion of the fingers.
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Our spotwelding department is responsible for joing 2 or more pieces of sheet metal, with minimal set-up, fixturing and labor.
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H & H 50 KVA Press Welder
Throat Depth: 18”-24”
Voltage: 440V
Stoke: 2” Weld Stroke
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Loris Spot Welder
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Our grinding and polishing department is responsible for the finish our customer desires on their finished product. Whether your parts are raw, grained, plated or painted this step creates the professional appearance expected for a finished sheet metal part or assembly. This is why we have the two machines shown below dedicated to this process.
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Systech Torit Model DB-2000 Downdraft Table
Table Dimension 36" x 48"
Downdraft table for Welding and Grinding
Kuhlmeyer Type ZBS Grinding / Graining Machine
Belt grinding machine which is very suitable to process welded stainless steel
components economically.
Flexible grinding belts create a "grained" appearance and superb finish.
We have two of this equipment.
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All instruments necessary for complete control of precision sheet metal fabrications, including Coordinate Measuring Machine and LaserQC Quaility Inspection System are used to assure quality manufacturing processes.
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LaserQC® — Advanced, Automated, Full Featured Quality Inspection System
Accuracy To: +/-0.002" (0.05mm)
Compatible With: .dxf, .dwg, and .igs CAD file formats
First Article Inspection At 500 Data Points Per Second
Statistical Process Control (SPC)
Reverse Engineering
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Haeger 824 Plus Insertion Press
Eight (8) Ton Haeger Hardware Insertion Press with metric and standard metal joining tooling and Tog~L~Loc® sheet metal joining system.
PEMserter Series 1000
Pneumatic powered for speed, consistency, and simple operation with insertion force to 8 tons.
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